1982 Honda XL500 Specifications and Specs

Specifications and workshop reference information for the 1982 Honda XL500, including engine, chassis, service data and setup details.

Note: Specs are compiled from factory data, manuals and owner feedback. Bikes vary — if yours is different, jump into the forum and share it.

1982 Honda XL500

General Specifications

Engine TypeAir-cooled, 4-stroke, single-cylinder, SOHC, 4-valve
Displacement497 cc
Bore x Stroke89.0 mm x 80.0 mm
Compression Ratio8.6:1
Maximum Power32 hp @ 6500 rpm
Maximum TorqueApprox. 38 Nm @ 5000 rpm
CarburetorKeihin 32 mm | Replacement Options
LubricationDry sump
Fuel Mix RatioN/A (4-stroke)
IgnitionCDI
Spark PlugNGK D8EA
Spark Plug Gap0.6 - 0.7 mm
Valve Clearance (Intake)0.05 mm
Valve Clearance (Exhaust)0.10 mm

Transmission

Transmission Type5-speed manual
ClutchWet multi-plate
Primary Reduction2.869
Final Reduction2.733 (15/41)
Overall ReductionN/A

Dimensions

Overall Length2200 mm
Overall Width870 mm
Overall Height1190 mm
Wheelbase1420 mm
Ground Clearance250 mm
Fuel Tank Capacity9 - 10 L
Bearing Sizes Bearing Finder

Chassis

Frame TypeSteel single cradle
Caster Angle28.5 deg
TrailApprox. 110 mm
Front SuspensionTelescopic fork (leading axle) | Fork Oil Levels
Rear SuspensionPro-Link monoshock
Front Suspension TravelApprox. 230 mm
Rear Suspension TravelApprox. 200 mm

Brakes & Wheels

Front Tire3.00-21 | Tyre Size Guide
Rear Tire4.60-17 | Tyre Size Guide
Front BrakeDrum (double leading shoe)
Rear BrakeDrum

500cc Other Specs

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